ODM Shuttle rotomolding machine Product, Service

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ODM Shuttle rotomolding machine Product, Service

Customizable high-load arm, for mass production of large/extra-largeproducts.

suitable for multi-category products with different molding cycles,flexible for diverse needs.

Two-side stations for independent cooling & assembly; single armmaintenance no impact, stable operation rate & capacity.

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Product Description

Product Features

Shuttle rotomolding machines feature a rail-based shuttle structure at their core, typically incorporating 2-4 mold carts. These carts traverse rails between stations such as heating and cooling zones, enabling separation of heating and cooling processes to prevent energy waste.

Offering flexible operation, it suits multi-variety, small-to-medium batch production with quick mold changeovers. Its relatively simple structure keeps initial investment and maintenance costs low, though its single-batch output falls short of tower rotary machines. This makes it more suitable for producing small-to-medium hollow products.

The oven adopts a pure hot air circulation heating method, and the hot air can be directed to the mold at an intelligent adjustment speed to form deep cavity products.

The oven door adopts an anti-deformation structure with good sealing performance, the frequency conversion drive is fast and stable.

The cylindrical oven structure is designed with space utilization rate, and the oven has a small heat-absorbing area, which is energy-saving and environmentally friendly.

Adopt digital wireless communication technology, so equipment installation is more flexible, electrical line connection is simple, and support remote access to all machine software for assistance.

Each arm is equipped with a single air line; dual air line is optional.

The fully enclosed head and arm have undergone FEA simulation with high transmission accuracy, long lifetime, and a good lubrication system.

Large flow negative pressure fans, including air cooling and water cooling, are adopted to achieve fast cooling speed and high production efficiency.

Cart is controlled independently, with a frequency conversion speed regulation system adopted to balance movement.

Up to three stations, from 2000 to 8500 mm (84" to 335") swing diameter.

Advanced rotational molding machine with less space required and high load capacity.

Central oven and one station on each side of the oven for cooling and demolding. Consecutive cycles of the same arm are possible while the other is waiting, loading, or unloading.

The oven has undergone FEA and heat utilization simulation analysis, featuring a high heat utilization rate, fast heating rate, energy saving, and environmental protection.

This machine is suitable for simultaneous production of products with large time differences at each molding stage.

Burner Options
We offer two brands of burners: Italian Riello and German Weishaupt. Customers can choose according to their actual needs. Natural gas, liquefied gas, diesel, etc. can all be used on the machine.

PLC Control Solution
Modular PLC design with Ethernet communication ensures stable signal transmission, eliminating issues caused by wiring faults; HMI system featuring touchscreen + remote control facilitates mold installation/demolding, boosting production efficiency; All motors—including major/minor shaft rotation, thermal circulation fans, cart movement, and oven door operation—are VFD-controlled (smooth operation, high efficiency).

Oven Tunnel Settings
Adjustable airflow volume/direction (different product volumes require distinct airflow control).

Heating/Cooling Functionality
Multi-stage heating and cooling settings; real-time temperature monitoring; recipe storage capability to save and recall specific product process parameters.

Remote Terminal Maintenance
Enables mobile device monitoring of equipment status, remote troubleshooting, and system upgrades (supports all network connections, 4G, Wi-Fi, and wired connections).

Equipment Parameters

Model No	Floor Size
Model No	L(m)	W(m)	H(m)
S2-1600	7.5	3.8	2.8
S2-2000	9.5	4.5	3.1
S2-2500	12	6	3.8
S2-3000	13.5	7	4.3
S2-3500	15	8	4.8
S2-4000	17	9	5.4
S2-4500	18.5	10	6
S2-5000	20.5	11	6.1
S2-5500	22	12	6.6
S2-6000	24	13	7.5
S2-6500	26	14.5	8.5
S2-7000	28	15.5	9
S2-7500	30	16.5	9.5
S2-8000	33	17.5	10
S2-8500	36	18.5	10.5

Straight Arm Specifications:

Specifications	A(mm)	B(mm)	C(mm)	Weight (Kg)
1600	R750	370	800	500
2000	R900	370	1350	800
2500	R1150	370	1700	1350
3000	R1400	450	2200	1600
3500	R1650	450	2700	1800
4000	R1900	450	3200	2000
4500	R2100	450	3700	2300
5000	R2350	700	4100	3000

L Arm Specifications:

Specifications	A(mm)	B(mm)	C(mm)	D(mm)	E(mm)	Weight (Kg)
1600	R750	800	1150	430	1100	300
2000	R900	1050	1600	610	1300	500
2500	R1150	1450	1900	780	1500	1000
3000	R1400	1950	2200	990	1800	1100
3500	R1650	2250	2600	1240	2200	1400
4000	R1900	2500	3200	1450	2300	1500
4500	R2100	2950	3400	1650	2600	1600
5000	R2350	3250	3800	1840	3300	2000

Super Energy-Saving Rotomolding Machine(oven)

C Arm Specifications:

Specifications	A(mm)	B(mm)	C(mm)	Weight (Kg)
2500	1900	1640	1500	1000
3000	2200	1980	1800	1100
3500	2600	2480	2200	1400
4000	3000	2980	2500	1500
4500	3400	3480	2900	1600
5000	3800	3980	3300	2000

O Arm:

U Arm:

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Frequently Asked Questions (FAQ)

Q What are the primary advantages of a shuttle rotomolding machine?

Shuttle rotomolding machines utilize rail-based mold carts that traverse between distinct heating and cooling zones. This separation minimizes thermal energy waste, allows flexible operation, enables fast mold changeovers, and keeps initial investment and maintenance costs low for small-to-medium hollow products.

Q Which burner brands and fuel options are supported?

We offer industry-leading burner options from Italian Riello and German Weishaupt. The system is highly adaptable and can operate using Natural Gas, Liquefied Petroleum Gas (LPG), Diesel, and other custom fuel sources based on your plant requirements.

Q What types of machine arm configurations can be chosen?

We offer a complete range of arm styles including Straight Arm, L Arm, C Arm, O Arm, and U Arm configurations to accommodate diverse product shapes and load requirements, with swing diameters spanning from 1600 mm up to 8500 mm.

Q How does the PLC and control system improve operation efficiency?

Our modular PLC design with Ethernet communication eliminates wiring fault issues. Combined with a touchscreen HMI system, remote control capability, and VFD control across all major motors, operators enjoy smooth movements, multi-stage temperature control, and instant recipe storage/recall.

Q What cooling methods are employed to ensure fast cycle times?

The equipment utilizes large flow negative pressure fans offering both high-velocity air cooling and water cooling. This dual-system approach accelerates part solidifying speeds and maximizes daily production efficiency.

Q Does the equipment support remote diagnostics and updates?

Yes, every machine includes a Remote Terminal Maintenance Module compatible with 4G, Wi-Fi, and wired Ethernet. This allows technicians to monitor equipment status on mobile devices, perform remote troubleshooting, and deliver software updates seamlessly.