Custom China Lined Shuttle Machine: Efficient Factory Solution with 30% Less Floor Space from Top Suppliers Manufacturer, Exporters
Introducing our innovative solution designed specifically for long, narrow factories in China. Our system occupies 30% less floor area compared to traditional turret-type equipment, such as Star Way Roto Equipment, making it ideal for optimizing factory space, Featuring a linear shuttle and a movable oven, our setup accommodates 3-5 independent stations for efficient cyclic operation. This design allows for simultaneous heating, cooling, and assembly at all stations, eliminating idle time and enhancing production flexibility, As a leading manufacturer among suppliers in China, we offer a solution that maximizes production capacity while minimizing operational costs, ensuring your factory remains competitive in today’s market
Lined shuttle rotomolding machines feature multiple independent arms operating along a track-based shuttle system. Each arm can be individually controlled, enabling flexible access to identical or different heating and cooling stations. This design supports simultaneous production of products with varying cycle times, allowing loading/unloading on other arms while one is heating—eliminating downtime. Designed for large, heavy-duty products, it incorporates precise temperature control and rotating arm ventilation to ensure uniform wall thickness. Production continues during mold changes, balancing efficiency with flexibility.
1
Heating Oven
The oven adopts a pure hot air circulation heating method, and the hot air can be directed to the mold at an intelligent adjustment speed to form deep cavity products.
2
Oven Door Structure
The oven door adopts an anti-deformation structure with good sealing performance; the frequency conversion drive is fast and stable.
3
Wireless Communication
Adopt the digital wireless communication technology, so the equipment installation is more flexible, the line connection of the electrical part is simple, and support remote access to all machine software for assistance.
4
Air Line Configuration
Each arm is equipped with a single air line; a dual air line is optional.
5
Cooling System
Large flow negative pressure fans, including air cooling and water cooling, are adopted to achieve fast cooling speed and high production efficiency.
6
Cart Control
Cart is controlled independently, with a frequency conversion speed regulation system adopted to balance movement.
7
Burner Brands
We offer two brands of burners: Italian Riello and German Weishaupt. Customers can choose according to their actual needs. Natural gas, liquefied gas, diesel, etc. can all be used on the machine.
8
PLC Control Solution
Modular PLC design with Ethernet communication ensures stable signal transmission, eliminating issues caused by wiring faults.
9
HMI System
HMI system featuring touchscreen + remote control facilitates mold installation/demolding, boosting production efficiency.
10
VFD Control
All motors—including major/minor shaft rotation, thermal circulation fans, cart movement, and oven door operation—are VFD-controlled (smooth operation, high efficiency).
Heating/Cooling Functionality
Multi-stage heating and cooling settings; real-time temperature monitoring; recipe storage capability to save and recall specific product process parameters.
13
Remote Terminal Maintenance Module
Enables mobile device monitoring of equipment status, remote troubleshooting, and system upgrades (supports all network connections, 4G, Wi-Fi, and wired connections).
Equipment Parameters
Model No
Floor Size
L(m)
W(m)
H(m)
S3-2500
13
9
4.1
S3-3000
15
10
4.6
S3-3500
17
1
5.1
S3-4000
19
12
5.6
S3-4500
21
13
6.1
S4-2500
18.5
10
4.1
S4-3000
20.5
11
4.6
S4-3500
22
12
5.1
S4-4000
24
13
5.6
S4-4500
26
14.5
6.1
Square Shuttle Machine (1)
Square Shuttle Machine (2)
Straight arm:
Specifications
A(mm)
B(mm)
C(mm)
Weight (Kg)
1600
R750
370
800
500
2000
R900
370
1350
800
2500
R1150
370
1700
1350
3000
R1400
450
2200
1600
3500
R1650
450
2700
1800
4000
R1900
450
3200
2000
4500
R2100
450
3700
2300
5000
R2350
700
4100
3000
Straight arm 1
Straight arm 2
L arm:
Specifications
A(mm)
B(mm)
C(mm)
D(mm)
E(mm)
Weight (Kg)
1600
R750
800
1150
430
1100
300
2000
R900
1050
1600
610
1300
500
2500
R1150
1450
1900
780
1500
1000
3000
R1400
1950
2200
990
1800
1100
3500
R1650
2250
2600
1240
2200
1400
4000
R1900
2500
3200
1450
2300
1500
4500
R2100
2950
3400
1650
2600
1600
5000
R2350
3250
3800
1840
3300
2000
Super Energy-Saving Rotomolding Machine (oven)
C arm:
Specifications
A(mm)
B(mm)
C(mm)
Weight (Kg)
2500
1900
1640
1500
1000
3000
2200
1980
1800
1100
3500
2600
2480
2200
1400
4000
3000
2980
2500
1500
4500
3400
3480
2900
1600
5000
3800
3980
3300
2000
C arm
O arm:
U arm:
Frequently Asked Questions
How do the independent shuttle arms improve production efficiency?
Each arm operates independently along a track system, allowing customized heating and cooling programs. You can load or unload one arm while another is heating, eliminating downtime and allowing simultaneous production of products with different cycle times.
What types of burners and fuels are compatible with this rotomolding machine?
We offer high-performance burner options from Italian Riello and German Weishaupt. The system is highly versatile and supports natural gas, liquefied gas (LPG), and diesel fuels.
How does the PLC and HMI system contribute to better control?
The machine uses a modular PLC design with Ethernet communication to prevent wiring faults. Combined with a user-friendly touchscreen HMI and remote control capabilities, it streamlines mold setup, demolding, and parameter adjustments.
What arm configurations can be selected for different mold shapes?
We offer a wide variety of arm configurations including Straight arms, L-arms, C-arms, O-arms, and U-arms. Each arm is equipped with a standard single air line, with a dual air line configuration available as an option.
Does the system support remote monitoring and system upgrades?
Yes, it features a Remote Terminal Maintenance Module. This module allows operators to monitor machine status, run diagnostics, troubleshoot issues, and perform software upgrades remotely via 4G, Wi-Fi, or wired connections.
